Why Choose Rotomolding Process in the Production of Polyethylene Lamp?

Why Choose Rotomolding Process in the Production of Polyethylene Lamp?

Polyethylene (PE) is known as today's most common plastic. A polymer primarily used for packaging, when used for lamp, there are a wide variety of benefits. When manufactured as a one-piece construction by rotomolding process, polyethylene lamp is incredibly easy to clean and maintain. It is chemically resistant and won't stain from being outdoors all year around, and also less likely to break than lamp that is made of glass and other material.
 

Versatile processes

The rotomolding process is a high-temperature, low-pressure plastic-forming process that uses heat and biaxial rotation to produce hollow, one-piece parts. One of the main features of the lamps made with this process is the possibility of incorporating different functions. Parts can be manufactured with molded-in threaded inserts and a variety of different surface finishes and textures can be incorporated into the tool and product. With the constant development of polyethylene and additive technology, the surface processes such as polishing, satin, embossing, knurling, give a special character to the diffused light, creating the most sophisticated aesthetic effects.

Economic solutions

Rotomolding tooling are much cheaper than other types of molding, for example, when compared to injection and blow molding, injection molding tools can cost up to five times of a roto tool.

What is more, very little material is wasted using this process, and excess material can often be reused, making it a very economically and environmentally viable manufacturing process.

Sturdy solution

Compared to the glass, the plastic polyethylene used in roto molding of lamp products can meet almost any requirement. whether that is for impact resistance, temperature stability, chemical resistance, UV stability and durability. Roto-molded lamp can be specifically designed to withstand even though the most extreme climatic conditions to guarantee the durability.

Portable solution

Rotomolding polyethylene lamp is lightweight and the waterproofing can be rated up to IP68 for wet location, which can easily be moved out of the living room onto the patio, into the garden, to float on the swimming pool, even take anywhere conveniently.

Design flexibility

The roto molding allows for creating much more complex, asymmetrical shapes of lighting items of any size, from small to oversize. With this capability offered by roto molding, designers are able to accomplish their creativity. The lamp is more than just illumination, but also as an element of innovative decoration for the indoor or outdoor environment.

For example, highly versatile, rechargeable battery powered LED ball light and energy efficient LED solar light that Light Venus manufactures varies in size, from small to oversize. Those lighting products are in harmony with a broad-ranging concept of living, for use on a table, floor, deck, or swimming pool and beach. Available in 7 sizes, including 20cm, 25cm, 30cm, 35cm, 40cm, 50cm, 60cm.

Thanks to the capabilities of producing any shape with different texture at low production cost, roto molding is therefore an ideal manufacturing option to create novelty light products for home décor and any outdoor setting.

If you need manufacturing factory to bright your creative lamp design to life, email us to info@lightvenus.com for a discussion.